July 26, 2025Summit, NJ7 min read

Summit Construction Boom: Protecting Your HVAC System During Major Projects

With Kenvue's 290,000 sq ft headquarters and Park Line Trail construction transforming Summit, your HVAC system faces unprecedented challenges from dust, vibrations, and power disruptions.

Share this article:Share on Facebook

If you live or work near downtown Summit, you've noticed the construction surge. Kenvue's massive global headquarters is rising at 199 Grandview Avenue, while the Park Line Trail project prepares to break ground this spring. Add PSEG's infrastructure upgrades and the Tier Garage repairs, and Summit is experiencing its largest construction boom in decades.

But here's what many property owners don't realize: all this construction activity can severely damage your HVAC system. From the financial district to residential neighborhoods near Russell Place, Summit properties need proactive HVAC protection during this construction season.

The Hidden HVAC Threats from Construction Sites

1. Construction Dust: Your HVAC's Silent Enemy

The Kenvue project alone involves excavating and pouring concrete for 290,000 square feet of office space, plus ongoing R&D lab construction. This generates massive amounts of airborne particles:

  • Concrete dust: Ultra-fine silica particles that embed in filters
  • Drywall dust: Gypsum powder that hardens when humid
  • Wood particles: From framing and finishing work
  • Insulation fibers: Microscopic glass or mineral particles

Your HVAC system pulls in 1,000-2,000 cubic feet of air per minute. During construction, that air carries 10-15 times normal particulate levels. Standard filters can't handle this load, leading to:

⚠️ Real Summit Example:

A Springfield Avenue office building ignored construction dust from nearby development. Result: Complete AC failure in July, competitive pricing replacement cost, and 5 days without cooling.

2. Vibration Damage from Heavy Equipment

The Park Line Trail project includes building two new bridges and extensive excavation. Properties within 500 feet of construction zones experience:

  • Refrigerant line connections loosening
  • Ductwork separating at joints
  • Mounting brackets cracking
  • Compressor alignment shifting

3. Power Grid Disruptions

PSEG's street infrastructure work throughout Summit requires frequent power switching. Each disruption risks:

  • Voltage spikes burning out circuit boards (competitive pricing-2,500 repair)
  • Brownouts damaging compressor motors (competitive pricing-5,000 replacement)
  • Smart thermostat memory corruption
  • Variable-speed motor controller failure

Professional HVAC Protection Strategies

Enhanced Filtration During Construction

Standard MERV 8 filters aren't sufficient during construction. Summit properties need:

Construction Season Filter Strategy:

  • Upgrade to MERV 13-16: Captures construction particles
  • Change monthly: Not quarterly during active construction
  • Install pre-filters: On outdoor units facing construction
  • Seal return air gaps: Prevent bypass of dirty air

Vibration Mitigation Techniques

For properties near the Park Line Trail construction or Kenvue site:

  1. Vibration isolation pads: Install under outdoor units
  2. Flexible duct connectors: Replace rigid connections
  3. Quarterly inspections: Check all mechanical connections
  4. Refrigerant level monitoring: Detect slow leaks early

Electrical Protection Systems

With ongoing PSEG work throughout 2025:

Essential Electrical Safeguards:

  • Whole-home surge protector: competitive pricing-500 prevents competitive pricing+ damage
  • HVAC-specific surge protection: Additional unit protection
  • Soft-start kits: Reduce startup stress after outages
  • Battery backup: For smart thermostats and controls

Summit Neighborhood-Specific Concerns

Downtown/Grandview Avenue Area

Properties within 3 blocks of Kenvue headquarters face:

  • Daily concrete dust from ongoing construction
  • Diesel exhaust from construction vehicles
  • Early morning vibrations (6 AM start times)

Ashwood Avenue/Russell Place Corridor

Park Line Trail bridge construction means:

  • Pile driving vibrations during foundation work
  • Concrete truck traffic increasing road dust
  • Utility relocations causing power fluctuations

Broad Street Business District

PSEG infrastructure and parking improvements create:

  • Asphalt particles during milling/paving
  • Storefront HVAC systems pulling in street dust
  • Weekend work disrupting commercial systems

Your Construction Season HVAC Action Plan

Immediate Actions (This Week)

  1. Document current system condition
    • Photograph outdoor unit and surrounding area
    • Record current operating pressures/temperatures
    • Note any existing vibrations or noises
  2. Upgrade filtration immediately
    • Install MERV 13 or higher filters
    • Order 6-month supply for monthly changes
    • Mark calendar for change dates
  3. Create construction barriers
    • Position temporary shields 3-4 feet from outdoor unit
    • Ensure adequate airflow space remains
    • Use breathable barrier material

Ongoing Protection (Monthly)

  • Change filters regardless of appearance
  • Rinse outdoor unit coils with garden hose
  • Check for unusual sounds or vibrations
  • Monitor energy bills for efficiency drops
  • Document any power outages or surges

When to Call for Professional Protection

Don't wait for failure. Call immediately if you notice:

🚨 Warning Signs Requiring Immediate Service:

  • System running constantly but not cooling/heating properly
  • Unusual sounds: grinding, squealing, or rattling
  • Burning smell from vents or outdoor unit
  • Frequent on/off cycling (short cycling)
  • Ice formation on summer AC lines
  • Utility bills increasing more than 20%

Investment vs. Risk: The Numbers

Protection MeasureCostPreventsPotential Savings
Monthly filter changescompetitive pricing-40/monthBlower motor failurecompetitive pricing-2,500
Surge protectioncompetitive pricing-500Control board damagecompetitive pricing-2,500
Quarterly maintenancecompetitive pricing-200/visitMajor system failurecompetitive pricing-15,000
Vibration mitigationcompetitive pricing-400Refrigerant leakscompetitive pricing-3,000

Summit's Construction Timeline: Plan Accordingly

Based on city announcements, major construction will continue through 2025:

  • Kenvue HQ: Primary construction through Q4 2025
  • Park Line Trail: Spring 2025 start, 6-9 month duration
  • PSEG Infrastructure: Ongoing throughout 2025
  • Tier Garage: Repairs continuing indefinitely

This means Summit properties need construction-grade HVAC protection for at least the next 12-18 months. The investment in preventive measures now will pay dividends in avoided repairs and maintained comfort throughout this transformation period.

Protect Your HVAC Investment During Summit's Construction Boom

Don't wait for construction damage to impact your comfort and wallet. Schedule your Construction Season HVAC Protection Assessment today.

Call (973) 536-1129

Professional protection for Summit properties since 2010

Frequently Asked Questions

How does construction dust damage my HVAC system?

Construction dust contains fine particles of concrete, drywall, and other materials that clog HVAC filters 3-5x faster than normal. This forces your system to work harder, increasing energy bills by 15-25% and potentially causing premature failure of blower motors and compressors. During major construction like Summit's Kenvue project, change filters monthly instead of quarterly.

Can construction vibrations really damage my HVAC equipment?

Yes, sustained vibrations from pile driving, excavation, and heavy machinery can loosen refrigerant connections, crack solder joints, and misalign ductwork. The Park Line Trail bridge construction near Ashwood Avenue and Russell Place involves significant excavation that can transmit vibrations up to 500 feet. Have connections inspected if you're within 3 blocks of major construction.

Should I cover my outdoor AC unit during nearby construction?

Never fully cover a running AC unit as it needs airflow. Instead, create a barrier 3-4 feet away using temporary fencing or plywood to deflect dust while maintaining ventilation. For Summit's infrastructure projects on Broad Street and other areas, position barriers on the construction-facing side only. Professional-grade filters can also be installed on outdoor units.

How often should I service my HVAC during construction season?

During active construction within 1,000 feet, increase maintenance frequency: change filters monthly, professional cleaning every 3 months, and full system inspection every 6 months. With Summit's multiple projects running through 2025, this proactive approach can prevent 90% of construction-related HVAC failures and maintain your warranty coverage.

Will construction power disruptions damage my HVAC system?

Construction often requires power line work that causes surges and brownouts. These can fry circuit boards, damage compressors, and corrupt smart thermostat programming. With PSEG's infrastructure work throughout Summit, install whole-home surge protection (competitive pricing-500) to prevent damage that could cost competitive pricing-7,000 to repair.

Related Articles

Stay Informed About Summit Construction Updates

Follow us on Facebook for real-time HVAC tips, construction impact alerts, and exclusive deals for Summit residents.

Follow Dimatic Control on Facebook

Join 500+ local homeowners getting weekly HVAC tips

Loading chat...